When inventory sitting in an Amazon fulfillment center isn’t selling, is damaged, or just needs to go somewhere else, Amazon won’t simply let it disappear. You have to formally request that Amazon pull the units and either ship them back to you or dispose of them. That formal request is a removal order.
When Removal Orders Happen
Sellers create removal orders for several reasons. Slow-moving inventory that’s racking up long-term storage fees is the most common trigger. Amazon charges aged inventory surcharges that increase at the 181-day, 271-day, and 365-day marks, with the 365-day-plus tier hitting $6.90 per cubic foot on top of regular monthly storage. At some point, paying to store unsold product costs more than the product is worth.
Other triggers include:
- Products flagged as unfulfillable due to damage, expiration, or customer returns that Amazon deems unsellable
- Listings suspended or removed for compliance reasons, leaving stranded inventory
- Recalls or safety concerns that require pulling product from circulation
- Seasonal items that need to be pulled before off-season storage fees compound
- Inventory rebalancing when you want to redistribute stock through a different channel
How the Process Works
You initiate a removal order through Seller Central under the Inventory menu. You’ll choose between “Return” (ship the items to an address you specify) or “Dispose” (Amazon destroys or liquidates the units). For returns, you enter the destination address, which can be your home, a warehouse, or a 3PL facility. Amazon then queues the removal, picks the units from their shelves, packs them, and ships them out via a carrier of their choosing.
Amazon charges per unit for removals. As of current fee schedules, standard-size item removals run $0.97 to $1.04 per unit for returns and $0.34 to $0.38 per unit for disposal. Oversize items cost $4.49 to $6.61 per unit for returns. These fees apply per unit, not per order, so removing 500 units of a standard-size product costs roughly $500 in removal fees alone before you factor in the inbound shipping Amazon charges to get the package to your door.
Timeline Expectations
Amazon doesn’t treat removal orders as urgent. Standard processing time is 10 to 14 business days, though during peak periods like Q4 it can stretch to 30 days or longer. Expedited removals aren’t available. Once Amazon ships the removal, tracking information appears in Seller Central, but the carrier and service level are Amazon’s choice. Don’t expect two-day delivery.
During the processing window, your inventory shows as “reserved” in Seller Central. It’s not available for sale, but it’s still counted for storage fee purposes until it physically leaves the fulfillment center. Timing your removal orders to process before a long-term storage fee checkpoint (the 15th of each month) can save significant money.
What Arrives at Your Door
This is where many sellers get surprised. Amazon packs removal shipments for efficiency, not for product protection. Items come in poly bags or loosely packed boxes, often mixed across multiple ASINs in the same carton. Products that went through the returns process may be opened, used, missing accessories, or repackaged poorly. Some units arrive genuinely unsellable despite being classified as “sellable” in the removal request.
Receiving and sorting removal shipments is labor-intensive. Each unit needs inspection, reclassification (sellable, refurbishable, or scrap), and repackaging if you intend to resend it to FBA or sell it through another channel. Having these shipments delivered to a 3PL prep center instead of your garage means the inspection, sorting, relabeling, and repackaging happen systematically. Units that can be resold get prepped and sent back. Units that can’t get documented and liquidated. You get a clear accounting of what’s recoverable without touching a single box yourself.
Strategic Considerations
Some sellers use removal orders proactively as an inventory management tool, pulling slow stock before the 365-day surcharge hits, repricing or rebundling it, and sending it back in. The removal and re-inbound costs need to total less than the storage surcharge you’re avoiding for this to make financial sense. For a product with a $6.90 per cubic foot surcharge that occupies 0.5 cubic feet, that’s $3.45 per unit in avoided fees against roughly $2.00 in round-trip removal and prep costs. Tight margins, but workable at scale.
Secure, efficient, and tailored to your needs
Contact MeisterPrep and let's optimize your warehousing strategy together!